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When untreated boiler water is heated, this calcium and magnesium will precipitate from the solution to form hard scale on the tube surfaces. In addition to the overheating and eventual failure of the boiler tubes due to scale, efficiency is also decreased in the short-term because of the scale's insulating effect on the heat transfer surfaces.
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Hot-water boilers require a device which senses water temperature and cycles the burner or other source of heat in order to maintain a consistent, predetermined operating temperature. A second device is used to prevent the boiler from exceeding the design temperature of an ASME BPV Code Section I boiler or the maximum water temperature
For a 2068 KPa (300 psig) boiler, saturation steam temperature is 1570C (3150F) and normal metal temperature may be as low as 17 IOC (34009. Under these conditions, deposit thickness may be more than 0.75 mm (30 mils) before metal temperature reaches 427 oc (80009.
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